Production Speed is Always the Answer Production Speed is Always the Answer -Grow your earnings by training the operator to be successful -Do your continuous improvement projects
Making it easier for operators to help the team winCompany leadership saw what could be accomplished, that defect-free products could be made at rates faster than anticipated.
When fixation gives way to innovationCase study - The working time available in each fixture increased from 66% to 92%
The gap between improvement and perfectionWhat’s happening here? A plant for a global rubber molding business that produces seals or diaphragms made from rubber and fabric wants...
Changeovers: Speed and quality can be alliesThe Results The changeover time is reduced from 2-3 hours to 18 minutes. The internal scrap is reduced from 9 bad parts to 4 bad parts per
Putting false hope in superstar machinesWithin the first four months alone after these improvements were made, the average revenue per hour of work from every employee increased fr
Doing the obvious is often wrong Bottlenecks were eliminated and a dysfunctional department was transformed into a team in both performance and morale.
Finding and removing the ‘obvious’total output of the plant increased 33% as measured over the ensuing two months.
Facing the Realities of More New BusinessConnecting the two presses with a conveyor eliminated the work-in-process inventory and many of the defects. The inspection of the parts st